GRB manufactures mechanical components using fine blanking, conventional blanking, sizing, drawing, precision machining, prototyping, design and manufacturing of dies, assembly lines.
GRB - Fine blanking, Conventional blanking, Transfer blanking, Drawing, Machining, Assembly lines
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Fine blanking | Conventional blanking | Transfer blanking | Drawing | Machining | Assembly lines | Dies | Heat treatment |
Grinding

Fine blanking dies

Thanks to dies designed and created with the appropriate construction criteria, together with presses equipped with multiple hydraulic forces, and the use of specific materials and lubricants, GRB manufactures components featuring extremely precise dimensions and geometries.

Costruzione stampi - Principio della tranciatura normale

Normal blanking

Fine blanking

Fine blanking dies

In this type of technology, the dies play a fundamental role because they are the actual tool that transforms a metallic strip into a blanked, coined, crimped component as required. Below are examples of a few of the possible designs of modern dies used for progressive fine blanking, featuring one or more impressions.

Conical and cylindrical flareseConical and cylindrical flares

Welding projectionsWelding projections

CoiningCoining

ShearingsShearings

ChamfersChamfers

Crimpings and double crimpingsCrimpings and double crimpings

Deep drawingsDeep drawings

Dies for traditional blanking

Components permitting, what better and more economic solution than a traditional blanking die! Nowadays, thanks to the huge advances in automation technology and the application of powerful gas springs, auxiliary hydraulic and pneumatic forces, together with threading, drilling and bending units, the possibilities offered by this type of equipment is practically endless.

It is just as possible to create simple and economic dies as it is to create extremely complex automated dies featuring great economy, high production output and requiring fast, minimal maintenance. Dies for traditional blanking

Transfer blanking dies

Transfer blanking dies achieve what fine and traditional blanking dies cannot (not even if you use both together); from a manufacturing point of view, transfer blanking technology has no rivals.
Thanks to independent blanking, crimping, coining, etc. units, it is possible to develop the component step-by-step, totally independent of the strip, allowing the creation of deep drawings, complex crimpings or important cold forging with maximum economy in terms of raw material.

By applying this equipment to presses featuring special kinematic motion designed to slow down the speed of the ram during the work stroke, it is even possible to achieve surface finishes similar to fine blanked surfaces.
Component complexity and production volumes permitting, for now this technology is unmatched.
Transfer blanking dies

Engineering department

Because dies are a fundamental part of a good blanking process, GRB not only relies on over 50 years' experience, but also modern cad/cam systems, traditional and CNC machines, as well as a prototype, manufacturing and setup department for the development of equipment from the initial concept to the final test.

In particular, considering growing requirements in terms of precision and production speed, we have recently adopted a series of machines specifically for finishing active die parts, including:

  • N. 1 „Fanuc“ wire EDM machine
  • N. 1 „Ona“ die sinker EDM machine
  • N. 1 “Catmur” jig grinding machine (N.B. optional)

Ona die sinker EDM machine

Fanuc wire EDM machine

GRB Production

Production of components with:

Fine blanking presses from 160 tons to 630 tons
Conventional and transfer presses from 30 tons to 600 tons
Machining lines
Sandind machine
Tapping machines
Special drilling machines
Chamfering machines
Trimming machines

The company is equipped with the latest CAD/CAM systems for die designs; the tooling shop has machines for the relative toolings construction and maintenance procedures.

Auxiliary services:

Deburring, sanding and grinding are operations normally carried out inside the factory.

For heat and surface treatments, the company uses qualified outside suppliers.

Ask for information
 
 
 
Per ulteriori informazioni
G.R.B. S.p.a
info@grb.it
http://www.grb.it
 
Head office & plant via Nepoti, 1 Tel. +39 051 6504011 - Fax +39 051 731534 - 40011 Anzola dell'Emilia (BOLOGNA)
Production unit via Giotto, 6 Tel. & FAX +39 0533 604030 - 44020 S. Giovanni di Ostellato (FERRARA)
Home | Where we are | Customers | Information
Fine blanking | Conventional blanking | Transfer blanking | Drawing | Machining | Assembly lines | Dies
Heat Treatment | Grinding
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